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Fogging System for Textile, Spinning & Weaving Mills

In textile, spinning and weaving mills, the air often becomes hot, dry and dusty. This affects yarn strength, machine performance and overall working comfort. A fogging system helps by adding controlled moisture into the air and slightly reducing the temperature, without wetting the fabric or the floor.
TrueMIST Fogging system uses high-pressure misting pumps to pressurize the treated water supply between 1000 (70 bar pressure) and 2000 psi(140 bar pressure). The stainless steel or ceramic precision orifice of Fogging nozzles atomizes the water into ultra-fine fog droplets. creating a high pressure fogging system for textile mills that evaporates quickly in the air.

TrueMIST helps its customers dramatically reduce energy costs while meeting today’s more stringent indoor air quality (IAQ) requirements for textile, spinning, and weaving mills.

Every TrueMIST Fogging system is carefully designed installed to fit the right application. Our engineering staff will design the proper water treatment system and size the fog system based on building heat loads, ambient climate data, ventilation rates, and other parameters. Moreover, the fogging system can be automated and can be monitored remotely.

TrueMIST Fog systems do not require compressed air or heat. Direct pressure means there are few moving parts (none in the air handlers or the humidified space). The energy consumed is a small fraction of that required by other technologies, such as compressed air, ultrasonic, or canister steam systems.

TrueMIST helps its customers to reduce energy costs while meeting today’s more stringent indoor air quality (IAQ) requirements for textile, spinning, and weaving mills.

Importance of Rh & Temperature in Spinning, Weaving & Textile Mills

TrueMIST Fog systems do not require compressed air or heat. Direct pressure means there are few moving parts (none in the air handlers or the humidified space). The energy consumed is a small fraction of that required by other technologies, such as compressed air, ultrasonic, or canister steam systems. 

Moisture regain is the ratio of the moisture to the bone-dry weight of the material expressed as a percentage.

Many properties of textile materials vary considerably with moisture regain, which in turn is affected by the ambient Relative Humidity (RH) and Temperature. 

If a dry textile material is placed in a room with a particular set of ambient conditions, it absorbs moisture and in course of time, attains equilibrium.

Temperature alone does not have a great effect on the fibers. However, temperature and humidity must always be considered together when planning spinning and weaving mill humidification using any textile mill humidity control system.

Some Physical Properties of Textile Materials Which is Affected by RH is Given Below:

  • The strength of COTTON goes up when R.H.% goes up
  • The strength of VISCOSE goes down when R.H.% goes up
  • Elongation %ge goes up with increased R.H.% for most textile fibers
  • The tendency for the generation of static electricity due to friction decreases as RH goes up
  • At higher levels of RH, there is also a tendency of the fibers to stick together

Why TrueMIST Fogging Systems for Mills

Every TrueMIST textile mill fogging humidification system is designed for your actual hall size, ventilation and process load – not copied from another plant.
In simple terms, we take care of:
Fogging humidification system design and installation
Selection of water treatment, pump capacity and operating pressure
Deciding nozzle quantity, spacing and line routing for spinning, weaving and preparation areas
Our fog systems:
• Do not need compressed air or added heat
• Have very few moving parts in the humidified space
• Use much less energy than compressed air, ultrasonic or steam-based systems
As fogging system suppliers for textile mills and fogging system installers for spinning mills, we focus only on industrial textile environments – not small domestic fog machines – so the system is built for continuous, mill-level operation.

Benefits of Fogging Humidification in Textile, Spinning & Weaving Mills

Less lint, fly and dust around machines
Fine droplets in the air help knock down lint and cotton fly in spinning and weaving areas, keeping machines cleaner and improving working conditions.
Reduced static in spinning and weaving
Proper spinning and weaving mill humidification lowers static build-up on yarn, guides and machine parts, making yarn easier to control at high speeds.
Better fabric and package quality
When yarn runs more consistently in spinning and weaving, you get more uniform fabric, fewer defects and more consistent package formation.
More comfortable halls for operators
A well-designed textile mill humidity control system slightly cools the air and reduces visible dust, creating a more comfortable and safer environment for workers on the shop floor.
Stronger yarn and fewer end breaks
Correct humidity helps fibers hold the right moisture, which improves yarn strength and reduces end breaks on ring frames and looms, leading to smoother production.
Energy-efficient humidification
A high pressure fogging system for textile mills uses mainly pump power and consumes far less energy than steam or compressed-air based systems, reducing your running costs.
Stable humidity in all key sections
The system maintains more consistent RH in blow room, carding, spinning frames and weaving sheds, so your textile, spinning and weaving operations all run in a more controlled atmosphere.
Flexible zoning and control
The same textile humidification fogging system can be divided into zones, so you can adjust humidity for textile, spinning and weaving sections separately based on process and season.

Faq - Smart Fog Machine for Clothes

Will the fog cause dampness on the cloth?

No, it will not. When the system is designed correctly, the droplets are very fine and evaporate in the air before they reach the fabric or the floor. Nozzle type, height, spacing and pressure are all selected so that the fog adds humidity to the air, not surface moisture on yarn, cones or fabric rolls.

Can a textile humidification fogging system run once every 5 minutes?

Yes. The system can be run in cycles using a timer. We can provide a timer or basic automation so the fogging system runs, for example, a few seconds or minutes every 5–10 minutes, depending on the hall conditions, season and required humidity level.

Will a high pressure fogging system for textile mills reduce temperature as well?

Yes. Cooling is one of the advantages. As the ultra-fine fog droplets evaporate in the air, they absorb heat and cause a slight drop in temperature, especially in hot and dry conditions. The main purpose is humidification, but you also get noticeable comfort cooling in spinning and weaving areas.

Will a textile mill fogging humidification system help remove dust and lint particles?

Yes. The fog helps capture and knock down floating dust, lint and fine fly in the air. This improves visibility and cleanliness around machines and supports better indoor air quality for workers.

Will the fogging system disturb existing ventilation or air handling units?

No. The fogging system is designed to work with your current ventilation or air handling setup. We consider airflow, exhaust points and return air when planning nozzle locations so that the fog distributes evenly without overloading ducts or causing condensation.

Can the system be added to an existing running mill?

Yes. Most installations are retrofits in mills that are already running. We study your existing halls and equipment, then design the fogging lines and pump sizing to suit current conditions without major disruption to production.

Is the system suitable for both spinning and weaving mills?

Yes. The same fogging technology is used across textile, spinning and weaving mills, but the line routing and control settings are adjusted for each process area. Spinning needs more focus on yarn breakage and static control, while weaving often focuses on fabric quality and lint reduction.

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