DUST SUPPRESSION
Waste Water Evaporation Misting Systems
Speed up evaporation from effluent ponds and lagoons with spray and mist systems designed for your site.
- Site-led selection
- Installation support
- Spares & service
01 / OVERVIEW
Misting System for Water Treatment
TrueMist Misting and Fogging Systems manufactures wastewater evaporator solutions that convert treated or partially treated effluent into ultra-fine mist for faster ambient evaporation. we offers two type of wastewater mist evaporator including mist cannons for large evaporations and misting using high pressure pumps and nozzles. Our high pressure water evaporator technique helps to adhere to Pollution control norms. We manufacture and supply waste water treatment equipment for evaporation.
How the Wastewater Evaporator System Works
Our high pressure water evaporator technology converts wastewater into very fine droplets using high-pressure nozzles. These droplets have a large surface area and are released into the atmosphere, where they evaporate more quickly under ambient conditions.
Key working principles:
- A high-pressure pump feeds wastewater to specially designed misting nozzles.
- Nozzles atomize the water into fine particles, typically below 50 microns.
- The fine mist is projected into the air using fixed manifolds or cannons.
- Increased surface area allows faster evaporation, reducing the liquid volume in your tanks.
This is the core of our industrial wastewater evaporation using misting system, suitable for continuous or batch operation.
02 / OPTIONS
Types and Capacity Range Wastewater Evaporators
We offer different configurations to suit plant size, layout and wastewater load.
Fixed waste water evaporator unit installations are mounted near lagoons, holding tanks or ETP/STP outlets. These systems are ideal for plants that have a dedicated area for evaporation and require continuous operation.
- Designed for long-term, permanent installation
- Integrated with existing pipelines and electrical panels
- Available from wastewater evaporation system with 1 kLD/hr capacity upwards.
For plants that need flexibility, we offer trolley mounted high pressure evaporator systems:
- Can be moved between different tanks or evaporation areas
- Useful for seasonal or variable wastewater generation
- Ideal for trial projects or sites with changing layouts
The trolley-mounted design uses off-road wheels with good ground clearance, making it easy to move between tanks or uneven areas in the plant. Units can be set up with manual or automatic rotation, allowing you to sweep the mist across a wider evaporation zone.
Our mist evaporation system for waste water 1 kLD to 100 kLD can be sized based on:
- Daily wastewater volume
- Available evaporation area
- Local climate and operating hours
A low-cost wastewater evaporation system works best when we choose the right capacity and arrange the nozzles correctly—this helps you get steady performance and avoid unnecessary running cost.
03 / HOW IT WORKS
How the Wastewater Evaporator System Works
| Application Area | Purpose / Benefit |
|---|---|
| Beaches, Swimming Pools, Aqua Parks, Holiday Villages, Walkways | Cooling, scenic performance |
| Factory Farming | Cooling, insect removal |
| Industrial Warehouses | Cooling, humidification, dust and odor suppression |
| Resorts | Cooling, humidification, scenic performance |
| Greenhouses | Humidification, cooling |
| Wineries | Humidification, cooling |
| Bars, Restaurants, Hotels | Cooling, scenic performance |
| Animal Farms | Cooling |
| Quarries | Dust suppression |
| Tea Processing Units | Cooling, dust control, humidity management |
04 / FEATURES
Features of Wastewater Misting Evaporator
- High-pressure misting nozzles designed for industrial wastewater use
- Triplex high-pressure pump matched to required capacity and duty
- Corrosion-resistant materials suitable for harsh ETP/STP environments
- Modular wastewater evaporator system that can be expanded if plant capacity increases
- Built-in motor and electrical protection to safeguard the high-pressure pump and controls during continuous operation.
- Options for fixed skid-mounted and trolley mounted wastewater evaporation system designs with affordable price
Benefits of Evaporative Wastewater Treatment System
- Lower running cost
High-pressure pump and nozzles only, no fuel-based heaters.
- No extra fresh water
works directly with treated/ETP effluent for volume reduction.
- Easy to maintain
simple cleaning of filters, nozzles and basic pump checks.
- Flexible installation
Fixed skid or trolley mounted mist evaporator for different tanks/areas.
- Scalable
Modular design allows capacity upgrades as wastewater volume increases.
05 / WHY TRUEMIST
Why Choose TrueMist
- Design, supply & installation across India We provide complete waste water evaporation misting systems – from design and manufacturing to on-site installation across India.
- Specialised in mist-based evaporation Our team focuses on zero liquid discharge evaporation misting system, optimising nozzles, pressure and layout for better real-world evaporation.
- Custom capacity from 1 kLD/hr to 100 kLD Systems are sized to your requirement, from mist evaporator with 1 kLD/hr capacity up to mist evaporation system for waste water 1 kLD to 100 kLD.
- Ready for industrial environments We design industrial wastewater evaporation systems that integrate with ETP/STP setups and suit food, chemical, paper, dairy and metal finishing plants.
- Flexible installation options Choose between fixed skid-mounted units and trolley mounted mist evaporator setups for easier positioning and trial use on your site.
06 / APPLICATIONS
Misting System for Every Application
- 01
Understand
We review your application, site conditions, water, power and what you want to achieve.
- 02
Configure
We select the pump, nozzles, lines, filtration and controls, and share a clear scope.
- 03
Implement
Our team installs, tests and commissions the system and shows your staff how to run it.
- 04
Support
Spares, servicing and maintenance plans keep the system working season after season.
BEFORE YOU ENQUIRE
Questions about Waste Water Evaporation Misting Systems
Have a different question?
Ask our team on WhatsAppIs this a high-pressure system evaporation technique?
Yes. The waste water evaporation misting system uses a high-pressure pump and misting nozzles to create ultra-fine droplets. This high-pressure mist has a large surface area, so the water evaporates faster in ambient conditions.
What type of high-pressure pump is used for water evaporation?
We generally use industrial triplex high-pressure pumps designed for continuous duty. The pump size is selected based on required evaporation capacity, such as a smaller unit for 1 kLD/hr or a larger system for higher loads.
How much wastewater can the system evaporate per day?
Evaporation capacity depends on system size, climate and operating hours. We typically design wastewater evaporator systems from around 1 kLD/day up to several tens of kLD/day, based on your site data.
Any chemical needs to be mixed for the wastewater evaporation misting system ?
In most cases, no extra chemicals are required for the water mist evaporator to work. The system relies on physical evaporation, although basic pre-treatment in your ETP/STP may still be needed if the wastewater has high solids, oil or foam.
Can this system be integrated with our existing ETP or STP?
Yes. The Water evaporator Machine is usually installed as a volume-reduction step connected to treated or partially treated effluent tanks. It works alongside your ETP/STP, not as a replacement for treatment.
Does the mist evaporation system work in all weather conditions?
The system works best in hot, dry and breezy conditions, where evaporation is naturally higher. In very humid or rainy weather, the evaporation rate will reduce, so we consider local climate when sizing the system.
What maintenance is required for the mist evaporator?
Routine maintenance mainly involves cleaning nozzles and filters, checking pump oil and inspecting hoses and fittings. With basic periodic service, the high-pressure system can run reliably for long periods.
LET’S DISCUSS YOUR REQUIREMENT
Your site.
Your challenge.
Let’s talk.
Planning a new system, upgrading an existing one or looking for a component? Share the basics and our team will get back to you.
Helpful to share
- Dust sources: crusher, screens, transfer points, stockpiles or roads
- Material handled and approximate throughput
- Water availability and quality at site
- Power supply and any hazardous-area requirements
- Layout drawing or photos of the dust points
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