Adiabatic cooling chillers are advanced cooling systems that use evaporative cooling principles to pre-cool air before it enters the condenser coils. This process significantly improves the efficiency of the chiller, especially in hot climates. These systems are widely used in data centers, industrial plants, commercial HVAC, and process cooling applications.
What Is Adiabatic Cooling?
Adiabatic cooling is a process that pre-cools the ambient air using water evaporation before it reaches the condenser coils of a chiller. Here's how it works:
Moisture mist or wetted media is applied to incoming hot air.
The evaporation of water absorbs heat, significantly reducing air temperature.
This cooler air improves heat exchange efficiency, reducing the workload on the compressor and lowering energy usage.
Top Benefits of Adiabatic Cooling Chillers
Exceptional Energy Efficiency
Reduces compressor effort by supplying cooler condenser air.
Energy savings of up to 40% compared to standard air-cooled chillers—especially in climates above 35°C.
Helps lower peak power demand, contributing to grid stability and energy cost savings.
Reliable Performance in Hot Climates
Traditional air-cooled systems lose efficiency when temps exceed 35°C.
Adiabatic systems maintain full cooling capacity even at 45–50°C, ensuring process continuity and comfort.
Smart Water Use
Water is used only during peak heat, unlike evaporative systems that use water continuously.
Can result in up to 80% lower water consumption compared to cooling towers.
Lower Environmental Impact
Reduced energy and water usage means lower carbon emissions.
Ideal for green building certifications (e.g., LEED) and organizations aiming for sustainability targets.
Extended System Life
Cooler operating conditions reduce thermal stress on key components like fans and compressors.
Results in fewer breakdowns and longer lifespan for critical HVAC equipment.
Cost-Effective Operation
Savings from lower electricity bills and less frequent maintenance.
No need for complex water treatment systems, unlike traditional evaporative cooling towers.
Hygienic & Low-Maintenance
Dry operation during cooler periods prevents scaling, Legionella risk, and algae formation.
Simpler design makes servicing easier and reduces maintenance costs over time.
Flexible & Compact Design
Modular configuration makes it scalable for small data rooms to large industrial facilities.
Requires less space than water-cooled chillers with towers—great for retrofits or space-limited areas.
Cooling System Comparison
Feature
Air-Cooled
Adiabatic
Water-Cooled
Energy Efficiency
Medium
High
Very High
Water Consumption
None
Low (On-demand)
High (Constant)
Maintenance Requirements
Low
Medium (Minimal)
High (Water treatment)
Ideal Environment
Mild climates
Hot, dry areas
Large industrial loads
Best Applications for Adiabatic Chillers
Data centers & server rooms
Industrial process cooling (e.g., plastics, food, pharma)
Commercial HVAC systems
Power generation plants
Retrofit projects seeking energy upgrades
Combining Mist Cooling Systems with HVLS (High Volume Low Speed) Fans creates a powerful hybrid cooling solution for large industrial and commercial spaces. This duo enhances comfort, air quality, and productivity while keeping energy consumption low — making it ideal for warehouses, factories, logistics hubs, assembly lines, and animal shelters.
What Are HVLS Fans?
HVLS (High Volume Low Speed) fans are extra-large ceiling fans (typically 12 to 24 feet in diameter) designed to move massive amounts of air slowly and efficiently. Unlike traditional fans that create a narrow airflow, HVLS fans:
Circulate air gently but widely across open areas
Promote thermal destratification (mixing hot upper air with cooler lower air)
Reduce heat stress and improve air movement in large spaces
Operate with low energy consumption (1.5–2 HP motors)
Mist cooling systems spray ultra-fine water droplets (10–20 microns) using high-pressure pumps (700–1000 psi). These micro-droplets instantly evaporate, pulling heat from the surrounding air — a process called evaporative cooling.
Mist nozzles: Spaced every 2.5–3 meters around fan coverage
Recommended System Components
Component
Specification
HVLS Fan
12–24 ft diameter, 1.5–2 HP motor
High-Pressure Mist Pump
700–1000 psi, 2–5 HP
Mist Nozzles
0.2 mm stainless steel or brass, anti-drip
Automation Controller
Timer, thermostat, or PLC-based system
Cooling large open spaces like warehouses, gyms, or greenhouses can be expensive and inefficient with traditional air conditioning. That’s where mist ventilation systems come in—combining ultra-fine water mist with powerful airflow to lower ambient temperatures and improve air quality in a sustainable way.
What Is a Mist Ventilation System?
A mist ventilation system uses high-pressure nozzles to spray fine water droplets (10–20 microns) into the air. These droplets evaporate instantly, drawing heat from the surroundings—a process known as evaporative cooling.
When combined with airflow from fans or natural ventilation, the cooled air spreads across the space, resulting in a temperature drop of 5–12°C. This makes it ideal for semi-enclosed or open industrial environments where mechanical cooling is not feasible.
Why Choose Mist Ventilation?
Benefit
Description
Temperature Reduction
Cools the air instantly through evaporative effect
Airflow Enhancement
Boosts circulation in hard-to-cool open areas
Humidity Control
Can increase or reduce humidity based on setup
Air Quality Boost
Suppresses dust, allergens, and fine particles
Energy Efficiency
Consumes significantly less power than HVAC systems
Versatility
Works for factories, cafés, animal barns, greenhouses, and more
High-pressure lines (nylon or SS) for durability and safety
Water Filtration
RO or soft water filters to prevent clogging and prolong nozzle life
Smart Controls
Timers, sensors, or manual panels for automation and efficiency
Where You Can Use It
Mist ventilation systems are highly adaptable. Here are common use cases:
Warehouses & production facilities
Greenhouses & agri-sheds
Outdoor kitchens, cafés, and food courts
Animal shelters & poultry farms
Gyms, training centers, and arenas
Public transit waiting areas
Installation Strategies (With Examples)
Fan + Mist Combo
Install pedestal or wall-mounted fans with mist rings. Perfect for:
Workstations in hot zones
Cafés with outdoor seating
Gym corners where airflow matters most
Overhead Misting Grid
Mount mist lines along ceiling trusses for even mist distribution:
Ideal for factories or greenhouses
Provides consistent coverage across large footprints
Natural Ventilation + Perimeter Mist
For naturally ventilated halls, run mist lines along open walls:
Cools incoming air
Uses cross-ventilation to spread mist-cooled air throughout
Estimated Water & Energy Usage
Space Size
Nozzles
Water Use (L/hr)
Pump Power
Small (100 m²)
8–12
50–80 L/hr
1–2 HP
Medium (250–300 m²)
15–25
150–250 L/hr
3 HP
Large (500 m²+)
30–40+
300–500+ L/hr
5–7 HP
Fans consume 100–250W each depending on size and placement.
Maintenance Best Practices
To keep your mist system working efficiently:
Use RO or soft water to prevent scale buildup
Clean/replace filters every 30 days
Inspect nozzles for clogging or wear monthly
Test automation systems regularly for accuracy
Real-World Example
Case Study: Poultry Farm Cooling
A 300 m² poultry shed used 20 mist nozzles and three fans, resulting in:
8°C drop in ambient temperature
Noticeable reduction in poultry stress
Lower mortality rates during peak summer
Energy cost savings vs traditional cooling: 42% annually.
Why Mist Cooling Beats HVAC in Open Spaces
HVAC System
Mist Ventilation System
High energy consumption
Low energy use (pump + fans)
Requires sealed environments
Works in open or semi-open areas
Expensive for large areas
Scalable & cost-effective
Complex installation & ducting
Simple piping + mist rings
FAQs
How much does a mist ventilation system cost?
It depends on area size, fan use, and automation, but basic setups start around $1,000–$3,000 for small commercial spaces.
Is mist cooling safe for electronics and machinery?
Yes, if properly designed—mist droplets evaporate before reaching surfaces. Avoid over-misting near sensitive equipment.
Can I use a mist system indoors?
Yes, in well-ventilated or semi-enclosed areas. Indoor-only spaces may need dehumidifiers to avoid excess moisture.
A mist sprayer system for rain dance setups, water-themed play areas, and outdoor fun zones offers a refreshing and enjoyable cooling experience. It combines the thrill of water with the comfort of ultra-fine mist, making it a favorite in resorts, amusement parks, school functions, event venues, and private lawns.
Why Choose a Mist Sprayer for Outdoor Fun & Rain Dance Zones?
Benefit
Description
Cool Comfort
Instantly relieves heat with fine mist—no soggy clothes or slippery floors.
Boosts the Vibe
Creates a foggy, playful atmosphere perfect for dancing and social moments.
Eco & Energy Efficient
Uses significantly less water and power than sprinklers or AC systems.
Kid-Safe & Skin-Friendly
Fine mist is gentle, non-irritating, and safe for all ages.
Event-Ready Effects
Sync mist with music, lights, or fog for a dazzling experience.
Recommended Mist System Setup (With Real-World Use)
High-Pressure Mist Systems (700–1000 psi)
Perfect for resorts, school functions, and large dance zones:
Produces ultra-fine 10–20 micron mist that evaporates quickly.
Creates a dramatic cool fog curtain effect.
Best for hot climates and long-duration events.
Low-Pressure Sprayers (3–6 bar)
Best for temporary or small-scale setups:
Light mist feel; slightly wet effect.
Easier to install and maintain.
Ideal for private parties or budget-friendly options.
Mist System Components You’ll Need
Component
Details
Pump
2–5 HP plunger pump for high-pressure operation.
Nozzles
Brass or stainless steel, 0.2–0.3 mm, anti-drip for clean mist output.
Tubing
High-pressure nylon or SS mist lines for durability.
Filter
Use 5–10 micron filter with soft or RO water to prevent nozzle clogging.
Support Frame
GI/SS stands or arches with evenly spaced nozzles.
Control Panel
Manual switch or smart timer; remote control optional.
Setup Layout Options
Style
Description
Misting Arches/Tunnels
Guests walk/dance under a mist-filled arc – visual + cooling
Circular or Square Rain Zone
Nozzles mounted overhead or on poles surrounding a dance floor
Mist Curtains
Walls of mist along entry points or sides of event spaces
Mobile Mist Fans or Cannons
For movable or directional cooling on demand
Water & Power Usage Snapshot
Setup Size
Nozzles
Water Use (L/hr)
Recommended Pump
Small (10×10 ft)
6–8
60–80
1–2 HP
Medium (15×15 ft)
10–15
100–150
2–3 HP
Large (20×20 ft+)
20–25+
200–300
3–5 HP
Optional Add-Ons to Elevate the Experience
LED/Color Mist: Use color-safe dyes for themed parties or night events.
Music-Triggered Misting: Sync mist with DJ beats for epic dance effects.
Motion Sensors: Activate mist when guests enter certain zones.
Photo-Ready Fog Effects: Combine with low fog machines for surreal pictures.
Maintenance Tips to Keep It Running Smooth
Always use RO or soft water to avoid mineral build-up.
Clean nozzles weekly if used frequently.
After the event, drain and store pumps, filters, and tubing properly.
Inspect for leaks or rust in fittings if reusing equipment.
Who This Is For (And Why It Works)
Mist sprayer systems are ideal for:
Event organizers who want a unique visual cooling feature.
Schools planning summer fests or sports days.
Resorts & water parks needing crowd-pleasing, low-maintenance cooling.
Homeowners looking to spice up a backyard party.
Want a Custom Misting Setup for Your Space?
Area size (L × W)
Power/water access
Temporary or permanent setup
Audience type (kids, adults, mixed)
A well-designed fog and mist system for walkways goes beyond cooling—it's an immersive experience that blends comfort, visual charm, and functionality. Whether installed in parks, resorts, outdoor malls, or event venues, these systems offer heat relief, boost visual appeal, and guide pedestrian flow in a unique, sensory way.
Why Use Fog & Mist Systems in Walkways?
Feature
Benefit
Ambient Cooling
Lowers air temperature by 5–10°C using natural evaporative cooling. Great for hot climates or summer seasons.
Visual Appeal
Mist adds a soft, dream-like layer to the environment, ideal for photo ops and nighttime ambiance.
Dust Control
Helps suppress airborne particles and allergens, improving air quality in high-traffic areas.
Plant Support
Light misting hydrates nearby landscaping without overwatering.
Increased Visitor Engagement
Walkways with mist attract more foot traffic, especially in public attractions, malls, and leisure venues.
Types of Walkway Fog & Misting Systems
System Type
Best For
Droplet Size
Details
High-Pressure Misting
Outdoor shaded or open-air walkways
10–20 microns
Best for cooling effect without noticeable wetting
Dry Fog or Ultrasonic Fog
Visual or themed zones
<10 microns
Used for ambiance in short bursts (e.g. fog bursts at events)
Low-Pressure Mist Lines
Budget-friendly or semi-permanent setups
50–100 microns
May wet floors; less control over mist precision
Fog + RGB Lighting Systems
Parks, hotels, entertainment zones
Varies
Adds colored mist effects for night or themed environments
Anti-drip brass or stainless steel, 0.1–0.3 mm orifice, spaced every 2–3 meters
Tubing
High-pressure nylon or stainless steel
Water Treatment
Use RO or soft water with a 5-micron filter to avoid clogging and white residue
Controls
Timer-based, humidity/temperature sensor, or smart remote system
Optional Sensor
Wind sensor to pause mist during high gusts and prevent wast
Installation Layout Concepts
Overhead Misting Poles
Installed at 2.5–3 meters height along walkway edges for even coverage.
Ground-Level Nozzles
Hidden fog lines integrated into pathway edges or landscaping beds.
Misting Arches
Walk-through mist tunnels for maximum visual and sensory impact.
Fog + Light Integration
RGB or white LEDs synced with fog bursts for dramatic nighttime effects.
Water & Power Usage Guide
Walkway Length
Approx. Nozzles
Water Usage (L/hr)
Pump Power
20 meters
8–10
40–80 L/hr
1–2 HP
50 meters
15–20
100–160 L/hr
2–3 HP
100 meters
25–40
200–400 L/hr
5 HP+
Design & Maintenance Tips
Use RO or soft water to avoid staining on surfaces and clogged nozzles.
Anti-drip nozzles are crucial for clean surfaces and safe walking paths.
Install proper drainage or ensure sloped flooring in ground-level systems.
Consider smart automation with humidity/temp/motion sensors.
Place control units in shaded, dry enclosures for longer equipment life.
Frequently Asked Questions
Q: Will mist systems make the walkway slippery?
A: Not if anti-drip nozzles and high-pressure systems are used properly. Also, spacing and airflow direction matter.
Q: Are fog systems safe near electronics or lighting?
A: Yes, as long as fine droplet systems are used and electrical enclosures are weatherproof.
Q: Can I power this with solar energy?
A: Yes—especially for smaller systems (under 2 HP) with intermittent operation. Just ensure proper storage battery sizing.
Q: What’s the estimated cost for a 50-meter setup?
A: Depends on pump quality, mist line type, and features. Budget ~$3,000–$6,000 for professional installation with smart controls.
Let’s Design Your Ideal Misting Walkway
Want a full design layout, quote, and component list tailored to your space?
Walkway length & width
Covered or open-air?
Power and water access?
Lighting or fog effect preferences?
Humidity plays a pivotal role in mushroom cultivation. From colonization to harvest, each growth phase demands precise humidity levels to ensure healthy development, high yields, and minimal disease. Inconsistent or poorly controlled humidity can lead to major crop failures—even in otherwise ideal environments.
This guide dives into the importance of humidification systems, how to choose the right setup, and how automation can improve both crop quality and resource efficiency.
How Humidity Impacts Each Stage of Mushroom Growth
Growth Stage
Ideal RH
Impact of Proper Humidity
Spawning (Colonization)
60–70%
Ensures mycelium spreads evenly without excessive surface moisture
Pinning Initiation
90–95%
High RH is essential to trigger fruit body formation
Fruiting
85–90%
Maintains plump, healthy mushrooms; prevents cracking or discoloration
Harvest & Post-Harvest
80–85%
Reduces shrinkage and moisture loss; improves shelf life
Consequences of Improper Humidification
Too Low RH
Too High RH
Dry caps, cracked stipes
Bacterial blotch or green mold outbreaks
Reduced pin formation
Water-saturated substrate, root rot
Low yield and poor texture
Thin or malformed mushrooms
Best Humidification Systems for Grow Rooms
The ideal system depends on your scale, mushroom type, and local climate. Here’s a quick comparison:
System Type
Best For
Key Features
Ultrasonic Humidifiers
Small to mid-sized indoor rooms
Ultra-fine mist (1–5 microns), low energy use
High-Pressure Foggers
Large commercial farms
Precise control, rapid humidity spread
Low-Pressure Misters
Budget setups or supplemental use
Requires timers to avoid over-saturation
Steam Humidifiers
Spawn labs or sterile clean rooms
Produces sterile vapor, ideal for contamination control
Humidity Control and Automation: Why It Matters
Modern mushroom farms use automation to eliminate guesswork. Here's what that looks like:
Component
Purpose
Digital Hygrometer
Tracks real-time RH in each grow room
Humidistat / RH Controller
Maintains RH range by activating systems as needed
PLC or Timers
Automates mist cycles for consistency and efficiency
Zone Controls
Allows separate RH settings for different growth areas
Automation Benefits:
Uniform growing conditions across flushes
Water conservation
Lower disease and contamination risk
Reduced manual labor and error margin
Recommended RH by Growth Phase
Stage
Target RH
Notes
Spawning
60–70%
Maintain airflow to prevent CO₂ buildup
Pinning
90–95%
Maintain with fine mist, avoid direct wetting
Fruiting
85–90%
Balance misting with dehumidifiers, if needed
Harvest
80–85%
Slightly lower RH improves surface dryness
Grow Room Design Tips for Better Humidification
Install anti-drip nozzles or ultrasonic foggers for fine misting
Position units above head height for even coverage
Prevent condensation on ceilings and walls (a mold risk!)
Place humidity sensors at mushroom canopy height, not near vents or mist outlets
Integrate humidity with ventilation and CO₂ controls for balanced microclimates
Need a Custom Humidity Plan? Let’s Design It Together
Tell me about your setup:
Room size (L × W × H)
Mushroom type (e.g., oyster, button, shiitake)
Available water and power source
When it comes to mist cooling or humidification systems, water quality isn't just important—it’s everything. Whether you're running a greenhouse, patio system, or clean room, the quality of your water directly affects mist performance, maintenance frequency, and even the lifespan of your system.
Why Water Quality Makes or Breaks Mist Systems
Using untreated or poor-quality water can lead to:
Clogged nozzles and pumps
Uneven or weak mist
White dust coating on leaves and surfaces
Metal corrosion in system parts
Frequent downtime and high maintenance costs
Let’s break down how different water quality parameters impact your misting setup—and what to do about it.
Key Water Quality Parameters That Affect Mist Performance
Parameter
Impact on Mist System
TDS (Total Dissolved Solids)
High TDS leaves white mineral residue ("white dust") on surfaces and plants
Hardness (Calcium, Magnesium)
Causes scaling in nozzles and pumps, reduces mist quality and nozzle lifespan
pH Level
Very high or low pH may corrode system components
Suspended Solids or Sediments
Clogs filters and fine nozzles quickly
Chlorine or Iron Content
Leads to corrosion and staining on surfaces
Water Types vs. Mist Performance: What Works Best?
Water Type
TDS Level
Mist Quality
Maintenance
Best For
RO Water
<50 ppm
Ultra-fine, clean mist
Very Low
Clean rooms, greenhouses, electronics
Soft Water
50–150 ppm
Fine mist, slight mineral content
Low
Outdoor patios, industrial setups
Hard Water
>150 ppm
Poor misting, clogged nozzles
High
Not ideal without pre-treatment
Well/Bore Water
Varies
Unreliable & inconsistent
Very High
Must be filtered & softened first
What Happens When Water Quality Is Ignored
Without proper treatment, users often face:
Constant nozzle cleaning or replacement
White stains on foliage, floors, or products
Poor cooling or humidification performance
Increased power usage (due to system inefficiency)
Costly repairs from pump or pipe damage
How to Improve Water Quality for Mist Systems
Depending on your source water, here’s how to treat it effectively:
Treatment
Solves
Reverse Osmosis (RO)
Reduces TDS, minerals, chemicals
Water Softener
Removes calcium & magnesium hardness
Sediment Filters (5–10 micron)
Captures physical debris & particles
Activated Carbon Filter
Eliminates chlorine, odors, organics
pH Balancer
Neutralizes corrosive water conditions
Recommendations by Application
Use Case
Recommended Water Type
Greenhouses & Nurseries
RO or softened water
Pharmaceutical / Clean Rooms
RO only
Outdoor Cooling (Patios, Sports Areas)
Soft water with sediment pre-filtration
Construction / Industrial Mist
Filtered soft water + routine descaling
Cricket turfs, especially synthetic or natural grass surfaces in hot and dry climates, can heat up significantly, affecting pitch condition, player comfort, and safety. A mist cooling system provides a practical, eco-friendly solution to cool the turf and ambient air using evaporative cooling.
Why Mist Cooling for Cricket Turfs?
Benefit
Impact
Surface temperature reduction
Cools turf by 8–15°C, especially synthetic pitches
Improves player comfort
Reduces heat stress and fatigue during long play hours
Protects turf condition
Prevents cracking, drying, or melting of artificial turf
Eco-friendly
Minimal water use, no runoff, no chemical use
Non-intrusive
Fine mist evaporates instantly – no water puddling
How It Works: Mist Cooling Principle
High-pressure pumps push water through ultra-fine misting nozzles at 700–1000 psi. The mist (5–15 microns) instantly evaporates in hot air — pulling heat from the air and turf, reducing surface temperature.
Mist systems can be:
Fixed: Installed around turf boundaries
Mobile: Used before/during play
Pop-up: Turf-integrated for premium setups
Core System Components Explained
Component
Details
Pump
3–5 HP stainless steel pump (700–1000 psi)
Nozzles
Anti-drip brass/SS, 0.2–0.3 mm orifice
Tubing
High-pressure nylon or SS
Filter
5-micron + RO/soft water preferred
Controller
Manual, timer, or temperature-triggered automation
Layout Options Based on Ground Type
A. Perimeter Misting Poles
Installed every 5–7 meters
Mounted 2.5–3 meters above ground
Best for permanent stadiums or cricket academies
B. Mobile Misting Rigs
Fog cannons or trolley-mounted units
Ideal for shared fields or seasonal tournaments
C. Pop-up Misting Fixtures (Advanced)
Turf-integrated; aesthetic and hidden
Best for elite clubs or commercial installations
Estimated Water & Power Consumption
Turf Size
Approx. Nozzles
Water Use (L/hr)
Power (HP)
Practice Pitch (25m x 3m)
6–8
50–80
1–2 HP
Half Ground (50m x 40m)
15–20
150–250
3 HP
Full Ground (75m x 55m)
25–40
300–500
5 HP
Automation Options
Timer-based misting (run every 30 min or pre-game)
Temperature-controlled systems (activates above set temperature)
Remote/manual switch via control panel or app
Pro Installation Tips
Use anti-drip nozzles to avoid water pooling
Prefer RO or soft water to prevent nozzle scaling
Install wind sensors to manage mist spread on breezy days
Clean filters monthly for optimal performance
Frequently Asked Questions (FAQ)
Q1: Will mist cooling affect the cricket ball's bounce or spin?
A: No. The fine mist evaporates before hitting the surface — no water residue is left on the pitch.
Q2: Can this system work in humid areas?
A: Yes, though cooling efficiency reduces slightly in high humidity. Air movement and timing help offset this.
Q3: Is misting better than sprinkler cooling?
A: Yes. Mist cooling is non-intrusive, uses less water, and avoids waterlogging issues.
Want a Custom Design?
Please share:
Turf size (Length × Width in meters)
Turf type (Natural or Artificial)
City/location
Power & water availability
Permanent or mobile setup preference
I’ll provide:
Nozzle & pump specs
Spray layout
Water & power use
Optional automation plans
In hot and dry regions, both artificial and natural football fields can get scorching—sometimes 20–30°C hotter than the surrounding air. This spike in surface heat not only affects player performance and comfort but can also damage the turf. A high-pressure mist cooling system offers an effective, eco-friendly way to tackle this issue by rapidly reducing surface and air temperature before and during matches.
Why Use a Mist Cooling System for Football Turf?
Benefit
Description
Reduces Surface Temperature
Lowers turf heat by 10–20°C using evaporative cooling.
Enhances Player Safety
Prevents heat exhaustion, dehydration, and fatigue.
Preserves Synthetic Turf
Minimizes UV and heat damage, extending turf life.
Eco-Friendly Solution
Uses significantly less water than traditional sprinkler systems.
Minimizes Match Disruptions
Keeps the field playable even during extreme heat conditions.
How It Works
High-pressure pump (700–1000 psi) delivers water to ultra-fine mist nozzles installed around the turf perimeter or in pop-up fixtures.
The mist evaporates instantly, absorbing heat from the air and turf surface, reducing temperature through evaporative cooling.
Can be automated with timers or temperature/humidity sensors.
Key Components of the System
Component
Specification
High-Pressure Pump
3–7 HP, stainless steel, 700–1000 psi.
Mist Nozzles
Anti-drip brass or stainless steel, 10–15 micron droplet size.
Tubing
High-pressure nylon or stainless steel piping.
Water Filtration
5-micron pre-filter + RO or soft water for optimal mist quality.
Automation Options
Timer or sensor-based (temperature/humidity-triggered).
Control Panel
Manual or PLC-based smart controller.
System Layout Options
Perimeter Mounted Nozzles:
Mounted on poles 2.5–3m high, spaced every 5–10 meters.
Suitable for permanent turfs and large stadiums.
Pop-up Misting Fixtures (like pop-up sprinklers):
Installed flush with turf and activated before games.
Ideal for premium fields where aesthetics and mobility matter.
Mobile Fog Cannons (for temporary use):
Moveable units for cooling during events or tournaments.
Best for multi-purpose or shared turfs.
Estimated Water & Power Use
Turf Size
Water Use (L/hr)
Power Needed (HP)
5-a-side (30×20m)
100–150
2–3 HP
7-a-side (50×30m)
200–300
3–5 HP
Full-size (100×60m)
500–700
5–7 HP
Installation Tips for Optimal Performance
Use RO or softened water to prevent nozzle blockages and turf staining.
Choose anti-drip nozzles to avoid puddling or water waste.
Add wind sensors for better mist control in open or breezy stadiums.
Combine with fan cooling or shaded benches for maximum player comfort.
Optional Features
Remote or app-based system control
Smart automation based on temperature and humidity
Zonal misting for modular coverage
Integration with turf lighting for evening use
Want a Custom System Recommendation?
Drop your details below and get a free custom layout with water/power usage estimates:
Need Info
Your Input
Turf Type
Natural / Artificial
Turf Size (L × W)
(e.g., 100m × 60m)
Location / City
(for climate reference)
Water Source
RO / Soft / Hard
Power Supply
Single-phase / Three-phase
Preferences
Mobile / Fixed / Pop-up; Auto?
custom mist cooling system for your football turf:
1. Turf Information
Parameter
Details
Turf Type
Natural / Artificial
Turf Size (Length × Width in meters)
Usage
5-a-side / 7-a-side / 11-a-side (full field)
City / Location
Average Summer Temperature (°C)
(approx.)
Surface Heat Concern?
Yes / No
2.Utility Availability
Utility
Details
Water Source
RO / Soft / Hard
Water Flow Rate Available (LPM)
(if known)
Power Supply
Single-phase / Three-phase
Backup Power?
Yes / No3.
3.Preferences
Feature
Required?
Automated System (sensor-based or timer)
Yes / No
Mobile / Permanent System
Mobile / Fixed poles / Pop-up nozzles
Zone-wise Cooling
Yes / No
Budget Level
Basic / Mid-range / Premium
Once you provide this information, I’ll create:
The recommended system type (pump, nozzles, layout)
