Dust Suppression System for Crusher Plants

TrueMist offers advanced dust control and suppression systems tailored for stone crushers and industrial environments. As trusted leaders in industrial dust management, we take pride in delivering cutting-edge dust control technology that has garnered high satisfaction among our clients. With over a decade of experience, our refined and innovative dust suppression systems ensure exceptional performance and support for our valued customers.

At TrueMist, we provide free on-site evaluations to determine the ideal dust control requirements for your facility. Our team of highly trained specialists is dedicated to delivering customized dust suppression solutions tailored to your specific needs.

A dust-free environment not only enhances the health and productivity of your workforce but also extends the lifespan of equipment and machinery while ensuring compliance with government norms and regulations. This proactive approach contributes to significant operational cost savings for your business.

The effectiveness of dust suppression relies on the strategic combination of materials and suppressants used to achieve optimal outcomes. Trust TrueMist for reliable solutions that elevate your operations and create safer, more efficient workplaces.

Technical Specifications

Nozzle Type : High-pressure misting nozzles
Flow Rate : Adjustable (10–100 L/hr per nozzle)
Operating Pressure : Up to 70 bar
Materials Used : Stainless steel, brass, or polymers
Coverage Area : Scalable to fit plant size
Automation : Sensor-based or manual controls
Water Consumption : Optimized for minimal usage

How It Works

Dust Detection : Sensors identify high-dust areas in real-time.
Mist Generation : High-pressure nozzles release a fine mist.
Dust Encapsulation : The mist binds to dust particles, making them heavier.
Dust Settlement : The heavier particles settle quickly, reducing airborne dust.

Key Features

Advanced Mist Technology

High-pressure nozzles create a fine mist to capture airborne dust.
Designed to target high-dust areas such as crushers, conveyor belts, and stockpiles.

Low Maintenance

Self-cleaning nozzles reduce clogging and maintenance needs.
Durable materials withstand the harsh conditions of crusher plants.

Customizable Configuration

Tailored to fit plant layouts, dust sources, and production scales.
Modular design allows easy expansion and upgrades.

Environmentally Friendly

Uses minimal water and chemical-free dust suppression methods.

Automatic and Manual Control Options

Automated systems activated by sensors for efficient dust control.
Manual override for customized operations.

Why Choose Truemist?

Expertise

Custom Solutions

High-Quality Materials

Prompt Support

Benefits of the System

Improved Health and Safety : Protects workers from respiratory issues caused by airborne dust.

Enhanced Equipment Performance : Reduces dust accumulation on machinery, improving their lifespan.

Regulatory Compliance : Ensures compliance with environmental standards, avoiding fines and shutdowns.

Cost Savings : Lowers maintenance and downtime costs by minimizing equipment wear and tear.

Applications

Primary and Secondary Crushers :
Captures dust at the source during material crushing.

Conveyor Transfer Points :
Controls dust generated during material transfer.

Screening Operations :
Reduces dust emissions from material separation processes.

Stockpiles and Loading Zones :
Prevents dust clouds caused by wind or material movement.

FAQ

Why is dust suppression necessary for crusher plants?

Dust suppression is critical to ensure the safety of workers, compliance with environmental regulations, and the longevity of machinery. It also prevents air quality issues for nearby communities.

How much water does the dust suppression system use?

Our system is designed to optimize water usage. Depending on the plant size and dust levels, the system can use as little as 10–100 liters per hour per nozzle.

Can this system be customized for my plant layout?

Yes, we provide fully customized solutions tailored to your crusher plant’s layout, dust-prone areas, and operational needs.

Does the system work in extreme weather conditions?

Absolutely. Our systems are built with durable, corrosion-resistant materials to withstand harsh environments, including high heat, humidity, and dust.

What maintenance is required for the dust suppression system?

Minimal maintenance is needed, as the system features self-cleaning nozzles and robust components. Routine checks for nozzle performance and pump operation are recommended.

Can the system operate automatically?

Yes, our systems can be equipped with sensors and controllers for fully automated operation. Manual options are also available for customized control.

Will the system interfere with plant operations?

No, the system is designed to integrate seamlessly into your operations without disrupting workflows or machinery.

Is the system eco-friendly?

Yes, it uses minimal water and avoids harmful chemicals, making it a sustainable solution for dust suppression.