MIST COOLING TOWER MANUFACTURER IN INDIA

MIST TOWER

Manufacturers and supplier of Mist cooling towers solutions in India. We offer a wide variety of customised mist tower system which are designed, manufactrued, tested and deployed as per application requirements.

A mist type cooling tower uses atomized water and air and breaks the water into micron-sized particles that “flash-evaporate”. The smaller the water droplets, the better the cooling and lubrication of the process, making this style of industrial mist cooling tower highly effective for many applications.

Components and Advantages of cooling tower misting

A mist cooling tower is an essential component in industrial applications to control the temperature of a system by using the principle of evaporative cooling. The technology relies on misting nozzles that disperse fine water droplets into the air to enhance the cooling process.

Components of a water mist cooling tower Mist Cooling Tower

Our fogging systems are used across a wide range of industrial and commercial sectors, including:

Misting Nozzles

The core component responsible for dispersing water in the form of fine mist. These nozzles break the water into tiny droplets to increase surface area, which accelerates the evaporation process, thereby enhancing cooling.

Water Pump

A pump ensures a continuous supply of water to the misting nozzles. It is crucial for maintaining the water flow and pressure required to create the mist.

Fan Assembly

Fans are often installed to help increase the air circulation, drawing warm air into the system and aiding in the evaporation process. The fans ensure efficient heat dissipation.

Heat Exchanger

This component transfers heat from the water to the air. As the water droplets evaporate, they absorb heat from the system, cooling it down.

Drift Eliminators

These prevent the water droplets from escaping the system before evaporation. Drift eliminators reduce water loss, making the system more efficient.

Water Collection Basin

A basin is installed to collect any excess water that has not evaporated. This water is then recirculated through the system to maximize efficiency

How Temperature & Humidity Affect Mist Cooling Tower Performance

Wet Bulb Temperature: The wet bulb temperature is a critical measure in evaporative cooling systems like mist cooling towers. It indicates the lowest temperature that can be achieved through the evaporation of water. In a mist cooling tower, as the water droplets evaporate, they reduce the surrounding air temperature to near the wet bulb temperature. The more humid the air, the closer the wet bulb temperature is to the dry bulb temperature, and the less cooling the system can achieve.

Dry Bulb Temperature: This is the ambient air temperature, which does not account for humidity. In a mist cooling tower, the dry bulb temperature is typically higher than the wet bulb temperature. The effectiveness of the mist cooling tower depends on the difference between these two temperatures. A greater difference allows more heat to be removed from the system, increasing the cooling efficiency.

Advantages of tower misting system

Scalability: Mist cooling towers are highly scalable, meaning they can be adjusted to meet the specific cooling needs of any operation, whether small or large.

Energy Efficiency: Mist cooling towers use less energy compared to traditional air-conditioning systems. The cooling process relies on natural evaporation, which reduces the need for mechanical cooling components.

Compact Design: Compared to traditional cooling towers, mist cooling towers are more compact and easier to install in smaller areas, making them ideal for industries where space is a constraint.

Water saving compared to conventional towers- Fine droplets and controlled cooling tower mist system reduce bulk water use

Cost-Effective: These towers require less installation and operational cost compared to large-scale cooling systems. They are an affordable alternative, especially for applications in commercial and industrial sectors

Environmentally Friendly: Since they do not rely on refrigerants or chemicals for cooling, mist cooling towers have a smaller carbon footprint, contributing to a more sustainable and eco-friendly operation.

Applications of Mist Cooling Towers

Customers often search for misting or fogging system installation cost Assam. Pricing depends mainly on:

Mist cooling towers are used in many sectors where there is a need to remove heat from water circuits or equipment using a compact, energy-efficient evaporative system.

Process plants & factories – Cooling water for machinery, exchangers, moulding machines, furnaces, oil coolers and similar equipment.

Manufacturing lines – Heat control for plastic, rubber, metal, glass and packaging processes where continuous cooling is critical.

Power & utility areas – Cooling generator sets, compressors, hydraulic units and small closed-loop systems in utility blocks.

Commercial buildings – Rejecting heat from condenser or chilled-water circuits in offices, malls, hospitals and campuses.

Rooftop & plant-room installations – Sites with limited space where a compact mist cooling tower is easier to place than a large conventional tower.

Support for existing systems – Pre-cooling return water to reduce load on chillers and improve overall system efficiency.

Agriculture & Greenhouse / Livestock Structures - Cooling air and helping humidity control in greenhouses, shade houses and livestock sheds using water mist cooling tower modules connected to ducted airflows

Why Choose Us for misting tower

Specialised mist cooling tower manufacturer in India – We design, build and supply mist cooling tower systems and mist tower units for projects across India.

Custom design for your application – Each system is engineered for your heat load, climate and space, whether you need a compact industrial mist cooling tower or a larger installation.

Efficient– Our mist based cooling tower designs focus on lower power use and better use of water compared to many conventional cooling solutions.

Quality components & nozzles – We use proven pumps, fans and misting nozzles for cooling towers to ensure stable performance and long service life.

End-to-end support –we help with selection, layout, commissioning and ongoing service so your system runs reliably.

FAQs

What is the difference between a mist cooling tower and a conventional cooling tower?

A conventional cooling tower usually relies on large fill media and falling water films. A mist tower or water mist cooling tower uses micron-sized droplets from nozzles, so it can be more compact and may use less water and fill material. In suitable climates, this mist based cooling tower can achieve similar cooling with a smaller footprint.

Do mist cooling towers use a lot of water?

Not usually. A mist type cooling tower uses water mainly for evaporation, and most of it is used for cooling. Unevaporated water falls into the basin and is recirculated, while good design and mist eliminators help reduce loss.

In what climates do mist cooling towers work best?

Mist cooling towers work best in hot, relatively dry conditions where the air can still absorb moisture. The bigger the difference between dry bulb and wet bulb temperature, the better the performance of an evaporative mist cooling tower. In very humid conditions, the cooling effect is lower because the air is already close to saturation.

What kind of maintenance does a mist cooling tower need?

Basic maintenance includes checking and cleaning misting nozzles for cooling towers, inspecting pumps and fans, cleaning the basin, and checking drift or mist eliminators. Regular water-quality checks and filtration are important to avoid nozzle clogging and scale build-up.

Can an existing cooling system be upgraded to a mist based cooling tower?

In many cases yes. Older or oversized systems can be modified or replaced with a mist based cooling tower where space, noise or water limits are an issue. A site survey is usually needed to check piping, heat load and structural constraints.

Do you supply mist cooling towers across India?

Yes. As adiabatic cooling tower manufacturers in India, we design, build and supply mist cooling tower systems for projects in different regions, and provide support for selection, layout and commissioning as needed.