ADIABATIC COOLING KIT & PRE-COOLING OF AIR COOLED CONDENSOR

Installing our unique adiabatic pre-cooling misting system can reduce the temperature by maximum up to 12° C in chiller units, significantly improving the operating performance and efficiency of the air-conditioning units by as much as 29%.

ADIABATIC COOLING KIT & PRE-COOLING OF AIR COOLED CONDENSOR

Installing our adiabatic pre-cooling misting solution helps lower the intake air temperature at the condenser coil—reducing stress on the system and improving performance during peak summer conditions. In suitable climates, the adiabatic cooling system for chillers can reduce condenser-air temperature by up to 12°C, improving operating efficiency by up to ~29% (results vary by ambient temperature, relative humidity, load, and coil condition).

TrueMIST adiabatic cooling solutions are cost-effective, efficient, and controllable for industrial and commercial sites. This air cooled condenser pre cooling system helps HVAC chillers run more efficiently when outdoor temperatures rise and the unit is under maximum load.

When outside temperatures increase, electricity consumption in air-conditioning systems increases substantially—and at the same time, cooling capacity can drop. Chiller adiabatic cooling improves heat rejection by lowering the air temperature entering the condenser.

Advantages of Adiabatic Cooling

Following are the advantage when the AC condenser unit runs efficiently with help of HVAC Pre Cooler Misting:
- Less energy consumption
- Releasing of fewer greenhouse gases
- Water savings
- Cost-saving and Economical as a result of less energy and water usage
- Improved stability during peak heat load

Applications of Adiabatic Cooling for Air-Cooled Chillers & Condenser Pre-Cooling

This adiabatic pre cooling system is ideal anywhere an outdoor condenser struggles during peak heat. By lowering inlet air temperature at the coil, the air cooled condenser pre cooling system helps stabilize performance and reduce shutdown risk in summer conditions (results depend on ambient temperature and humidity)
- Refrigeration units
- HVAC Condenser pre-cooling misting (Heat and Ventilation Air Conditioning System)
in Commercial and industrial air-conditioning
During the hot weather months, units are under constant pressure to circulate enough cool air to the area where it is needed. Put simply when air temperature increases, electricity consumption in air-conditioning units increases substantially and in addition to this process, the cooling capacity of the air-conditioning unit decreases.

How the Adiabatic Spray System Works

A line of fine misting nozzles is installed in front of the condenser coil to pre-cool the intake air. When connected to a high-pressure pump, water is atomized into ultra-fine droplets (as small as ~5 microns) to support rapid evaporation.

As the droplets evaporate, they absorb heat from the surrounding air—reducing the air temperature near the condenser area. The cooled air passing across the coil improves heat-transfer efficiency, so the unit requires less power to run. This is the principle behind an adiabatic cooling system for air cooled condenser and pre cooling of air cooled condenser applications.

Intelligent Adiabatic Pre-Cooling System Brochure

Why Performance Drops in Extreme Heat

Poor performance.
Untimely shutdowns.
Compromised product quality.
Reduction of air-conditioning performance.
Increased electricity consumption.
Severe stress on Electrical and mechanical parts, shortening the lifespan of the air-conditioning Chiller unit.
Excessive loads on the condensing coil of the AC Chiller unit from extreme heat may cause the eventual shut down of the air-conditioning unit.

Benefits of Adiabatic Cooling Chillers

By installing an adiabatic cooling kit or selecting our engineered adiabatic retrofit packages, customers typically see:
Outside air temperature into the unit is lowered by up to 12°C.
Energy savings of up to ~23–29%, depending on conditions and system design
Increases the efficiency of the air-conditioning Chiller unit by 29%.
Reduces system downtime.
Improves occupant comfort level.
Substantially extends the life time of all Air Conditioning units.
Environmental benefits – lower consumption kW reduce carbon footprint.
This approach is commonly used for adiabatic cooling for air cooled chillers to enhance condenser performance without changing the core HVAC system.

FAQ – Adiabatic Cooling for Air-Cooled Chillers

How does an adiabatic cooling system for chillers compare to conventional cooling?

An adiabatic pre-cooling setup lowers the air temperature entering the condenser coil, which improves heat rejection during hot conditions. Many sites see up to ~23–29% reduction in electricity use in peak heat (actual results depend on ambient temperature, humidity, load, and coil condition).

Is the adiabatic spray system an environmentally conscious option?

Yes. Lower power consumption means fewer indirect emissions from electricity usage. This is one of the practical benefits of adiabatic cooling solutions, especially during high-ambient summer months when HVAC systems work hardest.

Does adiabatic cooling for air cooled chillers work in humid weather?

It can still help, but the temperature drop is typically lower when humidity is high. Adiabatic cooling performs best in hotter, drier conditions because evaporation happens faster. Even with moderate humidity, condenser pre-cooling may improve stability and reduce peak stress.

What is included in an adiabatic cooling kit?

A typical kit includes high-pressure pump connections, precision nozzles, tubing/manifolds, filtration components, and control elements (such as solenoids/timers or sensor-based control). The exact configuration depends on coil size, airflow, and the number of units.

How do you install a chiller adiabatic system as an air cooled condenser pre cooling system?

Nozzles are installed in a line in front of the condenser coil to cool the intake air before it passes through the fins. When connected to a high-pressure pump, water is atomized into ultra-fine droplets (as small as ~5 microns) that evaporate quickly. This evaporation removes heat from the air, supporting the adiabatic cooling system for air cooled condenser and effective pre cooling of air cooled condenser performance without soaking the coil area when properly designed.

Is this suitable for an adiabatic air cooled chiller / adiabatic chiller system?

Yes. These systems are commonly applied to air-cooled chillers and condenser banks in commercial and industrial sites. When designed correctly, chiller adiabatic cooling can improve reliability during extreme heat and help reduce nuisance shutdowns associated with high condensing temperatures.

Does the adiabatic pre cooling system increase water consumption?

The system uses water, but it’s designed to be controlled (run-on-demand) rather than continuous spraying. Compared to uncontrolled spray methods, it can optimize water use significantly—and in some site conditions, plants report up to ~80% lower water use versus basic spray approaches (results vary by controls and run hours).
Tags: Adiabatic Misting Systems, Adiabatic cooling kit, Adiabatic pre-cooling system, misting system for chiller units

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