FAQ
Will the mist wet the cotton, yarn or fabric?
No. A correctly designed textile mill misting system uses ultra-fine droplets that evaporate in the air to maintain humidity without soaking material or floors. Proper nozzle selection and pressure settings are critical.
Can you retrofit a misting system in an existing mill?
Yes. We regularly install industrial misting systems for textile plants that are already running. We study your layout, identify key zones and then design a system that fits around your existing machines and structures.
How does a cotton ginning misting system help with bale weight?
When moisture is correctly restored using a cotton ginning moisture system or cotton ginning humidification system, cotton reaches a more optimal moisture level, which can lead to better bale weight and quality, within industry guidelines.
What maintenance is required for these systems?
Regular maintenance includes nozzle cleaning, pump checks, filter cleaning, line inspection and fixing minor leaks. We offer service plans and AMC options so your textile humidification misting system continues to perform reliably.
How do I know how much area needs misting for my event?
The area that needs misting depends on how your event is planned. We usually look at:
> Where guests will spend most of their time (seating, dining, audience area)
> High-traffic zones (entry, queues, food counters, bar, etc.)
> Stage, VIP or backstage cooling requirements
> Open space vs. covered areas (tents, shamianas, halls)
> You don’t have to calculate it yourself. If you share your venue layout, photos or approximate dimensions, our team will suggest the ideal misting coverage area and the number of lines/nozzles required for effective cooling.
How much energy does a high-pressure misting system for textile mills use?
A high-pressure misting system for textile mills generally consumes less power than many traditional air-washer-based humidification systems, as it mainly runs high-pressure pumps and small control components, not large fans or blowers.
What is the ideal humidity level for textile mills and spinning sections?
The ideal range depends on the material and process, but many spinning and weaving areas work best in a controlled medium-to-high humidity band. We design the misting system to match your specific process requirements, material mix and existing conditions, rather than using one fixed number for all mills.
What water quality is required for a textile mill misting system?
Clean water is important to avoid nozzle clogging and scaling. We normally recommend at least basic filtration, and in hard-water areas we may suggest additional treatment or more frequent nozzle maintenance to keep performance stable over time.
How is a misting system controlled during different seasons?
Control panels and simple automation allow you to change operating time or capacity between seasons. In very dry months the system may run more frequently, while in monsoon or high-humidity periods it can be reduced or switched off in selected zones.
Will a misting system increase corrosion or damage machinery?
When designed correctly, the mist evaporates in the air and does not form standing water on machines or floors. We also use suitable materials (including stainless steel options where needed) and design line routing to avoid direct wetting of sensitive equipment.