Dry Fog Dust Suppression System

TrueMist is a trusted manufacturer, supplier, and integrator of advanced dry fog systems and dry fog nozzles, tailored specifically for dust suppression applications. Designed to effectively tackle dust at its source, these systems ensure a clean and well-maintained environment. The dry fog dust suppression process utilizes atomized water to create a fine fog that agglomerates dust particles, causing them to settle on surfaces. This innovative approach prevents dust from dispersing into the air, ensuring a healthier and safer surrounding.

Dry fog is generated using a combination of low-pressure water and compressed air, delivered through specialized ultrasonic nozzles. This process creates countless ultra-fine droplets within the dust suppression system, effectively capturing and settling airborne dust particles. TrueMist's systems are meticulously designed for maximum efficiency, taking into account critical factors such as the surrounding environment and the size of dust particles in the application area.

Applications of Dry Fog Systems

Our dry fog dust suppression systems serve a wide range of industries and applications, including:

Mining Operations: Suppresses dust during crushing, screening, and material transfer.
Cement Plants: Controls dust emissions at conveyors, crushers, and storage areas.
Power Plants: Manages dust during coal handling and ash disposal.
Steel Mills: Reduces particulate emissions during material processing.
Construction Sites: Minimizes airborne dust for safer, healthier working conditions.
Bulk Material Handling: Prevents dust during loading/unloading operations.

How the Dry Fog System Works

The system uses specialized nozzles to atomize water into ultra-fine droplets. These droplets collide with airborne dust particles, binding them together to form heavier agglomerates that quickly settle out of the air. The system effectively suppresses even fine particulate matter (PM10 and PM2.5), improving air quality without over-wetting materials.

Technical Specifications

Droplet Size : 10–50 microns
Water Consumption : 0.2–0.5 L/min per nozzle
Operating Pressure : 3–5 bar
Material : Stainless Steel, Aluminum
Control Options : Manual/Automatic
Coverage Area : Customizable

Key Features

Eco-Friendly Technology

No chemicals; uses only water to suppress dust.

Ultra-Fine Droplets

Produces water droplets between 10–50 microns for maximum effectiveness.

Minimal Water Usage

Reduces water consumption compared to traditional dust suppression methods.

Customizable Solutions

Tailored to suit specific site requirements and dust control challenges.

Durable Construction

Built with corrosion-resistant materials for long-lasting performance.

Easy Installation

Can be retrofitted to existing systems seamlessly.

Why Choose Truemist?

Expertise

Custom Solutions

High-Quality Materials

Prompt Support

Benefits of Our Dry Fog Systems

Health & Safety Compliance : Keeps work environments safer by reducing dust exposure.

Improved Air Quality : Removes fine particles that can cause respiratory issues.

Regulatory Compliance : Meets environmental standards for dust emissions.

Reduced Costs : Low water consumption and minimal maintenance save money over time.

Environmentally Friendly : Chemical-free operation is safe for people and the planet.

FAQs About Dry Fog Systems

What is a Dry Fog Dust Suppression System?

A dry fog dust suppression system is a technology that uses ultra-fine water droplets to capture and suppress airborne dust particles without over-wetting surfaces.

How does the Dry Fog System differ from traditional dust control methods?

Traditional methods like sprinklers use large amounts of water, leading to over-wetting and material wastage. Dry fog systems use minimal water to produce ultra-fine droplets, which effectively control dust without wetting materials.

Can the system handle fine dust particles (PM2.5)?

Yes, the system is specifically designed to suppress fine particulate matter, including PM10 and PM2.5, making it highly effective in environments with stringent air quality standards.

What industries benefit from Dry Fog Systems?

Industries such as mining, cement, steel, construction, power generation, and bulk material handling benefit from dry fog systems due to their need for efficient dust management.

Is the system customizable for different industrial setups?

Absolutely. Our dry fog systems can be tailored to meet the unique dust suppression needs of different industries and facility layouts.

How much water does the system consume?

The system consumes significantly less water—around 0.2–0.5 liters per minute per nozzle—compared to conventional dust suppression methods.

What maintenance is required for the system?

The system requires minimal maintenance, typically involving periodic cleaning of nozzles and checking water and pressure levels to ensure optimal performance.

Can the system be retrofitted to existing dust suppression setups?

Yes, the dry fog system is designed for easy integration into existing setups, minimizing downtime during installation.

How does the system improve compliance with environmental regulations?

By effectively suppressing airborne dust, the system helps industries meet air quality standards, ensuring compliance with environmental regulations and reducing potential fines.